Case Study

Weetabix steam extract system

Overview

Client: Weetabix

Industry: Food

Project Overview: Condensation and high humidity problems addressed through the installation of an upgrade steam extract plant

Outcomes

  • Our solution was approved by the operators
  • Moisture levels in the extrusion area were reduced to acceptable levels
  • Condensation on the building structure was eliminated
  • Cross-contamination risk was eliminated

Challenges

Steam was being generated during the extrusion process, leading to condensation on the building structure and process equipment and high humidity conditions for operators.

There was also the risk of product contamination from condensation droplets.

Solutions

We worked with the plant operators to come up with a design that would efficiently capture steam, whilst retaining the necessary access required and complying with hygienic construction standards.

We provided a full stainless steel trial unit for approval, but kept the existing system operational for as long as possible.

Conclusion

The installation of an upgraded steam extract system at Weetabix effectively addressed the issues of condensation and high humidity in the extrusion area. Our solution, approved by the operators, successfully reduced moisture levels to acceptable standards, eliminated condensation on the building structure, and mitigated the risk of cross-contamination. By designing a system that efficiently captures steam while maintaining necessary access and complying with hygienic standards, we ensured a seamless transition. The use of a full stainless steel trial unit and keeping the existing system operational during the upgrade exemplified our commitment to minimising disruption and maintaining high operational standards.