The Outcomes:
The Challenge:
The client’s old system in their filling hall was in poor condition, requiring a 100% fresh air system to eliminate the risk of cross-contamination.
The 10°C room temperature required for such an operation made this system potentially very expensive to purchase and operate, so part of our job was to make this as cost effective a project as we could.
The Solution:
We investigated a range of solutions for our client. Displacement air distribution was employed which reduced the total circulated air volume by 55%.
Heat recovery, or rather cold recovery, was employed between the exhaust and supply air streams, recovering 75% of the cooling effect from the exhaust air stream.
We also used an enthalpy wheel to maximise the efficiency of the heat recovery, and a molecular sieve wheel with a purge section and negative pressure design were employed to minimise the risk of cross-contamination.
A stainless steel construction was installed within the production area with supply air units. Together, all these improvements created a more efficient cooling environment.
We have worked with Penmann on projects across all our UK sites. Their attention to detail is evident throughout each project.
The phrase ‘Turnkey Solution’ is used extensively in projects, but never has it been better suited than for describing a project by Penmann.
Tom Mitson, Lantmännen Unibake
The service you provide through Penmann is always thorough, thoughtful and designed for a duty and service level that reflects the demanding 24/7/364 days operation we run here, and we therefore always call you first when manufacturing problems need specialised and bespoke HVAC solutions.
Robin Wright, Projects Manager, Bakkavor Desserts Newark
“This project was my first experience of working with Penmann and I found them to be extremely knowledgeable and flexible, particularly at design stage. The project delivery was very good with great attention to detail paid to the design, overseen by an exceptional project management team. The build quality was excellent. We would certainly use Penmann again on future projects”.
James Clayton, Engineering Services Manager, Hotel Chocolat
We found Penmann to have an excellent understanding not only of air conditioning and refrigeration but also of the production process and the logistics that surround it. All timescales were achieved and the systems are working well. I would have no hesitation in recommending Penmann to others.
David Underdown, Sales Director, Rachels Dairy
Arla was pleased to engage the services of a locally based company on such a prestigious project. Penmann were able to work seamlessly with us to deliver a high quality product.
Tim Hutchinson, Project Manager, Arla Foods Stourton
We are very happy with the cooling tunnels designed and supplied by Penmann. All projects have been undertaken in an extremely efficient manner and have been delivered on time and on budget, and we have been particularly pleased with the performance of the tunnels.
Stephen Graves Factory Engineering Manager, Müller Dairy
All installation work was performed on time and to a high standard. The installation team, ensured that they worked safely and that the safety of others around the working area was considered at all times.
Michael Clifford, Engineering Manager, Britvic Soft Drinks