Mc Vities new inline cooling systems

Improved line efficiencies deliver 24/7 production capacity for global snack and biscuits manufacturer

The Outcomes:

  • Existing conveyors re-used
  • Minimum downtime to convert
  • 24/7 operation now possible
  • Client able to realise their return on investment
  • Expertly designed to enable easy access for service and maintenance

The Challenge:

McVitie’s (Pladis) wanted to increase the rate of production to improve line efficiencies and overall output. The brand’s main problem was that existing cooling systems were unable to cope with the demands of a production environment.

It was agreed that new inline cooling systems should be installed on to the existing process. The only space available to implement the new kit was on a high floor, presenting problems of access that we endeavored to fix.

The Solution:

The client commissioned Penmann to undertake extensive cooling trials to establish both the cooling properties of the product and the performance of the existing systems. We designed a two-zone system, with each zone served by a dedicated air handling unit.

Conditioned air was distributed onto the product using impingement cooling plenums. These were located beneath insulated conveyor covers, which are light and easily removable. The system was successfully and safely installed, to the satisfaction of the client.

Download the Inline Cooling Systems Case Study here

Testimonials

All installation work was performed on time and to a high standard. The installation team, ensured that they worked safely and that the safety of others around the working area was considered at all times.

Michael Clifford, Engineering Manager, Britvic Soft Drinks

“This project was my first experience of working with Penmann and I found them to be extremely knowledgeable and flexible, particularly at design stage. The project delivery was very good with great attention to detail paid to the design, overseen by an exceptional project management team. The build quality was excellent. We would certainly use Penmann again on future projects”.

James Clayton, Engineering Services Manager, Hotel Chocolat

Arla was pleased to engage the services of a locally based company on such a prestigious project. Penmann were able to work seamlessly with us to deliver a high quality product.

Tim Hutchinson, Project Manager, Arla Foods Stourton

The service you provide through Penmann is always thorough, thoughtful and designed for a duty and service level that reflects the demanding 24/7/364 days operation we run here, and we therefore always call you first when manufacturing problems need specialised and bespoke HVAC solutions.

Robin Wright, Projects Manager, Bakkavor Desserts Newark

We found Penmann to have an excellent understanding not only of air conditioning and refrigeration but also of the production process and the logistics that surround it. All timescales were achieved and the systems are working well. I would have no hesitation in recommending Penmann to others.

David Underdown, Sales Director, Rachels Dairy

We have worked with Penmann on projects across all our UK sites. Their attention to detail is evident throughout each project.

The phrase ‘Turnkey Solution’ is used extensively in projects, but never has it been better suited than for describing a project by Penmann.

Tom Mitson, Lantmännen Unibake

We are very happy with the cooling tunnels designed and supplied by Penmann. All projects have been undertaken in an extremely efficient manner and have been delivered on time and on budget, and we have been particularly pleased with the performance of the tunnels.

Stephen Graves Factory Engineering Manager, Müller Dairy