Weetabix steam extract system

Condensation and high humidity problems addressed through the installation of an upgrade steam extract plant

The Outcomes:

  • Our solution was approved by the operators
  • Moisture levels in the extrusion area were reduced to acceptable levels
  • Condensation on the building structure was eliminated
  • Cross-contamination risk was eliminated

The Challenge:

Steam was being generated during the extrusion process, leading to condensation on the building structure and process equipment and high humidity conditions for operators.

There was also the risk of product contamination from condensation droplets.

The Solution:

We worked with the plant operators to come up with a design that would efficiently capture steam, whilst retaining the necessary access required and complying with hygienic construction standards.

We provided a full stainless steel trial unit for approval, but kept the existing system operational for as long as possible.

Testimonials

All installation work was performed on time and to a high standard. The installation team, ensured that they worked safely and that the safety of others around the working area was considered at all times.

Michael Clifford, Engineering Manager, Britvic Soft Drinks

“This project was my first experience of working with Penmann and I found them to be extremely knowledgeable and flexible, particularly at design stage. The project delivery was very good with great attention to detail paid to the design, overseen by an exceptional project management team. The build quality was excellent. We would certainly use Penmann again on future projects”.

James Clayton, Engineering Services Manager, Hotel Chocolat

We have worked with Penmann on projects across all our UK sites. Their attention to detail is evident throughout each project.

The phrase ‘Turnkey Solution’ is used extensively in projects, but never has it been better suited than for describing a project by Penmann.

Tom Mitson, Lantmännen Unibake

We are very happy with the cooling tunnels designed and supplied by Penmann. All projects have been undertaken in an extremely efficient manner and have been delivered on time and on budget, and we have been particularly pleased with the performance of the tunnels.

Stephen Graves Factory Engineering Manager, Müller Dairy

Arla was pleased to engage the services of a locally based company on such a prestigious project. Penmann were able to work seamlessly with us to deliver a high quality product.

Tim Hutchinson, Project Manager, Arla Foods Stourton

We found Penmann to have an excellent understanding not only of air conditioning and refrigeration but also of the production process and the logistics that surround it. All timescales were achieved and the systems are working well. I would have no hesitation in recommending Penmann to others.

David Underdown, Sales Director, Rachels Dairy

The service you provide through Penmann is always thorough, thoughtful and designed for a duty and service level that reflects the demanding 24/7/364 days operation we run here, and we therefore always call you first when manufacturing problems need specialised and bespoke HVAC solutions.

Robin Wright, Projects Manager, Bakkavor Desserts Newark